Through total hygiene to increased    productivity and cost savings

AQUA-4LIVE:  Successful Pig Farming without Antibiotics
 

  • The use of electrochemistry in infection control in the pig industry is not new. It has been practiced in the former USSR Republics by government institutes responsible for pig farming and meat production. Only now in the west with the development of ECA devises can the same protocols be introduced.

     
  • Pressures on the industry to rethink the way it manages animal welfare as well as removing the antibiotics from feed has led to a renewed interest in ECA technology.

    Infection control studies of the living environment for pigs indicate that adequate sanitation between and during life cycles still holds the major key to addressing the problems of recurring disease. Studies indicate that buildings can be prone to 'handing on' to disease due to a variety of sometimes unfathomable factors. Cleaning regimes and the design of buildings are the main factors which govern the incidence of serious reoccurrence of disease. Biocides directives from the EU put pressure on growers to eliminate the 'dirty' technologies for sanitizing living environments. The health and safety concerns of the pig industry workers are of course paramount and this can lead to increased downtimes, caused by following the essential mandatory safe practices. In an industry where a penny saved on a piglet has a major impact on the bottom line, procedures and protocols for
    eliminating disease and increasing productivity are worthy of consideration.


     
  • Factors such as hygiene, quality and price are pivotal to an industry which is highly competitive and regulated by food standard bodies.

    Pig producers are constantly looking for ways to improve performance. Factors which govern this goal are outlined below.
    • Improvement in food conversion ratio
    • Reduced factory downgrades
    • Healthy and more active pigs
    • Lower mortality rates
    • Creating a regime which allows for the elimination of routine antibiotic use. [In feeds] Which can be used as a marketing plus.

 

             Pfalz Cold Fog professional

 

AQUA-4LIVE Group has the capability of taking a holistic approach to infection control in the industry from farrowing to fattening pigs. 
Hygiene protocol for complete cycle
From to
  • Pre and after farrowing udder disinfecting with Anolyte. The procedure should be continued 5 - 7 days after farrowing.
     
  • Additional sow feed disinfecting with Anolyte 5 - 7 days before and 5 - 7 days after farrowing.
     
  • Piglets feed disinfecting at a measured ratio after they are switched to dry or liquid feed.
     
  • Drinking water disinfecting with Anolyte at a measured ratio.
     
  • In case of diarrhoea a mixture of water and Anolyte should be given to a diseased animal.
     

 

Hygiene protocol for Farrowing cycle
From to
  • Disinfecting on a fixed schedule of pig barns by fogging Anolyte. Fixed ratio per m3 should be observed.
     
  • Disinfecting of drinking water by Anolyte at a fixed ratio.
     
  • I case of acute diarrhoeas a mixture at certain ratio of Anolyte and water should be given to piglets. Fogging of Anolyte on a more frequent schedule is advised.
     
  • When doing castration Anolyte should be applied for fast recovery.
     
  • Uterus disinfecting with Anolyte is also advised.
     


 

Hygiene protocol for Weaner cycle
From to
  • Pig farm disinfecting by fogging Anolyte before new arrivals and during the cycle on a fixed schedule.
     
  • Drinking water disinfecting by adding Anolyte into the water at a certain ratio.
     
  • In case of acute diarrhoea use mixture of Anolyte and water as advised for Farrowing cycle.
     


 

Hygiene protocol for Grower / Finisher cycle
From to
  • Drinking water disinfecting by adding Anolyte into the water at a certain ratio.
     
  • Disinfecting of pig barns by fogging Anolyte at a certain ratio in the presence of animals and on a fixed schedule.
     
  • Special fogging procedures should be applied in case of cough, pneumonia or any respiratory disease.
     
  • For all cycles we advise to disinfect liquid and/or dry feed by spraying/adding Anolyte at a certain ratio per ton.
  • Microbiological Testing>
     

    Disinfection in the form of dispersed sputtering in absence of animal 
The reported benefits of anolyte applications in Pig farming:
  • mortality rate reduction by 50-80%;
  • medicine cost reduction by 50-90%;
  • better feed conversion ratio;
  • more effective diseases control and cure;
  • complete hygiene protocol without chemicals;
  • better weight gain at all cycles of pig growing;.

Table 1: Testimonial of a pig farmer from EU


 
Farm Pigs
Location EU
Farm Type Weaner cycle
Number of Cycles per Year 7,0
Number Animals Onsite 2,200
Yearly Production 15,400
Average number of days per cycle 49


 
Weight at arrival 7,3 - 7,5 Kilo
Weight at departure 21 to 22 Kilo
Weight Gain 14 to 15 Kilo


 
Time to reach departure weight 7 Weeks 49 Days
Weight Gain average per day   287,8 Grams
Average    
Farmers buying price per piglet 32 to 35 Euro 33,5
Farmers selling price per piglet 50 to 55 Euro 52,5
Yearly Revenue (Maximum)   292,600 Euro
Average
Yearly cost for medicine 45,000 to 50,000 Euro 47,500 Euro
Medicine per piglet   3,0 Euro
Mortality 5 to 7 % 6,0 %
Average dead piglet value   43,0 Euro
Average piglet losses   924 piglets
Lost revenue   39,732 Euro
Percent of Maximum Revenue   13,6 %
Main problems at the farm Bad water and acute e-coli
Yearly cost mortality and medicine   87,232 Euro
Percent of Maximum Revenue   29,8 %


 
Use of ANK:
1st week X per 1,000 litres water
  X' Fogging per week
2st week Y per 1,000 litres water
  Y' Fogging per week
3rd week until the 7th week Z per 1,000 litres water
  Z' Fogging per week


 
Result within 2 periods Mortality 1,8 %
  Medicine 90 % reduction
  Weight 24 to 25 Kilos


 
Mortality Loss 277 piglets
Lost revenue 11,929 Euro
Revenue Saved 27,803 Euro
Medicine Saved 42,750 Euro
Total savings 70,553 Euro

Note: 1. Farmer is also getting more money for heavier weaner.
         2. Farmer is using ANK in lieu of chemicals for disinfection of barns.


 
Table 2: Testimonial of a pig farmer from EU
Farm Pigs
Location EU
Farm Type Weaner cycle
Number of Cycles per Year 7,0
Number Animals Onsite 2,800
Yearly Production 19,600
Average number of days per cycle 49


 
Weight at arrival 7,3 - 7,5 Kilo
Weight at departure 21 to 22 Kilo
Weight Gain 14 Kilo


 
Time to reach departure weight 7 Weeks 49 Days
Weight Gain average per day   285,7 Grams
Average    
Farmers buying price per piglet 32 to 35 Euro 52,5
Farmers selling price per piglet 50 to 55 Euro 52,5
Yearly Revenue (Maximum)   372,400 Euro
Average
Yearly cost for medicine 39,200 Euro   Euro
Medicine per piglet 2   Euro
Mortality Last Year 1,65 %   %
Average dead piglet value 42   Euro
Average piglet losses 323   piglets
Lost revenue 13,583   Euro
Percent of Maximum Revenue 3,6   %
Main problems at the farm Pig cold and E-coli
Yearly cost mortality and medicine   52,783 Euro
Percent of Maximum Revenue     %


 
Use of ANK:
1st week X per 1,000 litres water
  X' Fogging per week
2st week Y per 1,000 litres water
  Y' Fogging per week
3rd week until the 7th week Z per 1,000 litres water
  Z' Fogging per week


 
Result within 2 periods Mortality 0,25 %
  Medicine 50,0 % reduction
  Weight 24 to 25 Kilos


 
Mortality Loss 49 piglets
Lost revenue 2,058 Euro
Revenue Saved 11,525 Euro
Medicine Saved 19,600 Euro
Total savings 31,125 Euro

Note: 1. Farmer is also getting more money for heavier weaner.
         2. Farmer is using ANK in lieu of chemicals for disinfection of barns.

  SEE page: http://www.allfarmdeal.com/farming/farmingsuccessful/

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